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Welding Curriculum

Year 1

Course Description: Introduction to Welding – Course Code: 993300

This course focuses on the NCCER Learning Series Core. It addresses work-based learning opportunities, student organizations, and leadership skills. Students will demonstrate basic safety practices within the classroom shop area and within the industrial welding setting. They will apply construction math, use and maintain hand and power tools, read blueprints, and interpret welding symbols, all the while developing communication and employability skills. Students will follow safe materials handling procedures and perform multiple cutting techniques while operating oxyfuel torch equipment. This course also introduces students to Shielded Metal Arc Welding (SMAW). Students will understand and demonstrate safe welding practices. They will identify and properly configure equipment such as SMAW cables, connectors, and tools. Critical course topics include exploring the use of SMAW electrodes, studying the classification system, and then selecting and properly handling the electrodes for distinctive tasks. Technical mastery of skills is developed such as preparing the work area, striking an arc, producing a variety of weld bead types, and completing fillet welds in multiple positions.

 

Introduction to WeldingCourse Code: 993300

Unit

Unit Title

Hours

1

Build Your Future in Construction

15

2

Basic Safety

15

3

Introduction to Construction Math

12

4

Hand Tools

8

5

Power Tools

8

6

Introduction to Construction Drawings

8

7

Communication Skills

8

8

Employability Skills

8

9

Introduction to Materials Handling

15

10

Oxyfuel Cutting

43

11

SMAW - Equipment and Setup

15

12

SMAW - Electrodes

15

13

SMAW - Beads and Fillet Welds

110

Total

 

280

Year 2

Course Description: Advanced Welding – Course Code: 993301

This course focuses on specialized welding symbols used in blueprints and drawings. Students will learn about Plasma Arc Cutting (PAC), Air Carbon Arc Cutting (A-CAC), and advanced techniques used in SMAW. It explores welding safety when preparing base metals, joint fit-up and alignment, weld quality, cutting processes, and SMAW groove welds with backing. Students prepare and fit up joints, interpret welding symbols concerning welding drawings, and perform non-destructive and destructive weld testing practices. This course also focuses on a variety of SMAW open-root groove welds, Gas Metal Arc Welding (GMAW), Flux Core Arc Welding (FCAW), and Gas Tungsten Arc Welding (GTAW). Students will demonstrate safe equipment handling as well as setup and cleanup procedures as they enhance their welding techniques. They will incorporate filler metals, multiple pass GTAW fillet, and groove welds executed on carbon steel coupons in multiple positions. This course trains students regarding welding processes producing quality bead and fillet welds, and V-groove welds on alloys and carbon steel.

 

Advanced Welding – Course Code: 993301

Unit

Unit Name

Hours

14

Orientation and Welding Safety Review

10

15

Base Metal Preparation

15

16

Joint Fit-up and Alignment

8

17

Weld Quality

15

18

Plasma Arc Cutting

10

19

Air-Carbon Arc Cutting and Gouging

10

20

SMAW - Groove Welds with Backing

72

21

SMAW - Open Root Groove Welds-Plate

60

22

Gas Metal Arc Welding (GMAW) and Flux Core Arc Welding (FCAW)

40

23

Gas Tungsten Arc Welding (GTAW)

40

Total

 

280